Enhanced Aerosol Containment Performance of a Negative Pressure Hood with an Aerodynamic Cap Design: Multi-Method Validation Using CFD, PAO Particles, and Microbial Testing

Abstract

Healthcare providers performing aerosol-generating procedures (AGPs) face significant infection risks, emphasizing the critical need for effective aerosol containment systems. In this study, we developed and validated a negative pressure chamber enhanced with an innovative aerodynamic cap structure designed to optimize aerosol containment. Initially, computational fluid dynamics (CFD) simulations were performed to evaluate multiple structural improvement ideas, including air curtains, bidirectional suction, and aerodynamic cap structures. Among these, the aerodynamic cap was selected due to its superior predicted containment performance, practical feasibility, and cost-effectiveness. The CFD analyses employed realistic transient boundary conditions, precise turbulence modeling using the shear stress transport (SST) k-ω model, and detailed droplet evaporation dynamics under realistic humidity conditions. A full-scale prototype incorporating the selected aerodynamic cap was fabricated and evaluated using physical polyalphaolefin (PAO) particle leakage tests and biological aerosol validation with aerosolized Bacillus subtilis. For the physical leakage tests, the chamber opening was divided into nine sections, and the aerosol dispersion was tested in three distinct directions: ceiling-directed, toward the suction hole, and opposite the suction hole. These tests demonstrated significantly stabilized airflow and substantial reductions in aerosol leakage, consistently maintaining containment levels below the critical threshold of 0.3%, especially under transient coughing conditions. The biological aerosol experiments, conducted in a simulated emergency department environment, involved aerosolizing bacteria continuously for one hour. The results confirmed the effectiveness of the aerodynamic cap structure in achieving at least a one millionth (10-6) reduction in the aerosolized bacterial leakage compared to the control conditions. These findings highlight the importance and effectiveness of advanced CFD modeling methodologies in accurately predicting aerosol dispersion and improving containment strategies. Although further studies assessing the structural durability, long-term operational ease, and effectiveness against pathogenic microorganisms are required, the aerodynamic cap structure presents a promising, clinically practical infection control solution for widespread implementation during aerosol-generating medical procedures.