Effect of scan body designs and internal conical angles on the 3-dimensional accuracy of implant digital scans

Abstract

Statement of problem: Axial displacement is inevitable when connecting scan bodies to implants for digital scans using intraoral scanners, and axial displacement may reduce implant position accuracy in digital casts. However, studies assessing scan body type and accuracy are lacking.

Purpose: The purpose of this in vitro study was to assess the linear and angular displacements of implants in digital casts using 2 scan body types with or without a vertical stop to minimize the axial displacement and 2 internal conical connection implants (ICCIs) with different internal conical angles.

Material and methods: Two identical reference casts were fabricated from epoxy resin by duplicating a partially edentulous mandibular dentiform. Each cast received 3 implants in the left first premolar, first molar, and second molar regions. One cast received an ICCI with a 7-degree internal conical angle (7-degree ICCI), and the other received an ICCI with an 11-degree internal conical angle (11-degree ICCI). A 10-mm polyetheretherketone (PEEK) cube was attached to the buccal area of the mandibular second premolar of each reference cast. A vertical stop was used in the experimental scan bodies to minimize the axial displacement, and conventional scan bodies were hand tightened to the implants in the reference casts. An intraoral scanner was used to fabricate 4 digital cast groups (2 implant types and 2 scan body types; each group had 10 casts). A coordinate measuring machine and digital inspection software program were used to measure the implant platform centroids (x, y, z) and projection angles (θXY, θYZ, θZX) of implant long axes in the reference and digital casts, respectively. One-way analysis of variance (ANOVA) and linear mixed model both with Tukey post hoc and 2-way ANOVA tests were performed to assess the significance of linear and angular displacements between groups (α=.05).

Results: Significant differences were noted in all linear displacement variables among the 4 digital cast groups, except for Δx in the left first premolar implant. For the 7-degree ICCI, the linear displacement was statistically similar in the experimental and conventional scan bodies. However, for the 11-degree ICCIs, the experimental scan body group resulted in significantly smaller Δy, Δz, and Δd (Δd2=Δx2+Δy2+Δz2) than the conventional scan body group (P<.05). Overall, the 11-degree ICCIs demonstrated a significantly greater linear displacement than the 7-degree ICCI, regardless of the scan body type (P<.05). Significant differences between the test groups were observed for 10 of the 12 angular displacement variables (P<.05).

Conclusions: The 11-degree ICCIs demonstrated significantly greater linear displacements in Δy, Δz, and Δr than the 7-degree ICCIs. The experimental scan bodies with a vertical stop demonstrated significantly smaller linear displacements in the 11-degree ICCIs.